Large Binocular Telescope Project

Attachment A to the RFP for the

Enclosure Cable Chain & Support

STATEMENT OF WORK

November 24, 1999

TABLE OF CONTENTS

1. Description of Tasks

2. Procedures

3. Documents

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1. Description of Tasks

1.1 Supply Description

1.1.1 Enclosure Cable Chain & Support

The supply includes the construction and assembly of a cable chain assembly which guides electrical power and chilled water onto the rotating enclosure of the Large Binocular Telescope. The Enclosure Cable Chain is mounted on the top of the Pier of the telescope. The moving part of the Enclosure Cable Chain is connected to and driven by the rotating enclosure of the telescope which rotates outside the telescope Pier. The Enclosure Cable Chain consists of two cable chains and the associated support and guide structures for mounting to the Pier Upper Ring. The Enclosure Cable Chain allows rotation of 282 degrees in either direction from its centered position.

In detail the supply includes:

The supply does not include the pipes and wires to be routed through the chain.

1.1.2 Technical Specifications

The hardware will be manufactured in accordance with the Large Binocular Telescope Project's Technical Specification "401e047", entitled "Enclosure Cable Chain", revision "c", dated November 24, 1999; and in accordance with the applicable drawings listed below.

1.1.3 Delivery Date

The preferred delivery date for the Enclosure Cable Chain & Support is May 30, 2000.

The proposal should include a timeline of the Supply activities including shipping to Safford, Arizona.

1.1.4 Shipping

The Supply includes shipping the Enclosure Cable Chain to the Mt. Graham International Observatory Base Camp in Safford, Arizona.

Please list the shipping and insurance costs as separate items from the price of the main supply.

1.1.5 Technical Assistance during Erection

Technical assistance during erection of the cable chain in the telescope enclosure is not included in this Supply. The LBTC reserves the right to negotiate for such services at a later time.

1.2 Deliverable Hardware

1.2.1 Hardware to be manufactured or supplied

Listed in the table below are all the hardware components to be delivered as part of this Supply.

Line
Item
Quantity for
Delivery
Drawing CAN # Description of Hardware Item
1 2 310e001 Cable Chains
2 1 310e001 Internal Distance Structure
3 1 310e002 External Chain Guide Structure
4 1 310e003 Towing Arm Structure
5 TBD N/A Bolts, Fasteners and Accessories for the Assembly

Fasteners should be delivered with an excess over the required number. The excess should be 2% of the required number with a minimum of four fasteners for each size and length.

1.3 Deliverable Documents

Described in this section are all the manuals, plans, drawings and documentation that must be supplied as part of this Statement of Work. All documents shall be supplied in four (4) hard copies and one (1) digital copy.

Documentation packages, shall be supplied in support of the following functional activities:

1.3.1 Operations Manual

Prepare and deliver an Operations Manual that shall describe in detail the procedures needed to operate correctly and safely. It shall at least:

1.3.2 Maintenance Manual

The maintenance manual shall contain detailed maintenance procedures with drawings. It shall contain the maintenance requirements and scheduling for all the items included in the supplies of this Statement of Work. Besides the description of the maintenance actions, it shall provide a maintenance checklist with information about:

1.3.3 Acceptance Plan

Prepare and submit for approval an Acceptance Plan describing test procedures and inspections that shall be performed prior to acceptance. The Acceptance Plan must be submitted to the Technical Representative for approval before starting the construction and materials purchase. The Technical Representative shall comment on the request within 15 days from the receipt, and in the event of no comment the request is to be considered approved.

The test and inspections shall include:

1.3.3.1 Test Procedures

The Test Procedures shall describe in detail all the necessary operations to perform verification through a test. A Test Procedure shall be produced for every verification test required and shall contain the following information:

The Test Procedure shall be submitted for review prior to performing the test and shall also be incorporated in the specific Test Report.

1.3.3.2 Test Reports

The Test Reports shall summarize the findings of the tests. The Test Report shall be submitted to the LBTC not later than 30 days after the test. A Test Report shall contain the following information:

1.3.4 Spare Parts List

The Spare Part List shall contain all the relevant information concerning the required spare parts recommended for initial operations and for ten years of operation such as:

1.3.5 Drawings

All drawings shall be prepared with AUTOCAD (12 or 13 or 14 or 2000 or compatible) format. Where practical all the AUTOCAD drawings produced should comply with the LBT Drawing Standards "001s006". All the workshop assembly and sub-assembly drawings as well as the "as-built" drawings shall include the following information:

1.3.5.1 Design Review

A Design Review package including dimensional drawings and design specifications must be submitted to the Technical Representative for approval before starting the preparation of detailed Workshop Drawings. The Technical Representative shall comment on the request within 15 days from the receipt, and in the event of no comment the request is to be considered approval.

1.3.5.2 Workshop Drawings

All the workshop drawings must be submitted to the Technical Representative for approval before starting the construction and materials purchase. The Technical Representative shall comment on the request within 15 days from the receipt, and in the event of no comment the request is to be considered approval.

1.3.5.3 As-Built Drawings

The LBTPO shall receive copies of the updated "as-built" drawings and documentation not later than 30 days after the completion of the acceptance tests.

1.3.6 Storage and Shipping Plan

Prepare a storage/shipping plan and submit it to the Technical Representative(s) for approval. The plan should provide detailed instructions regarding unpacking and handling

All steel structures shall be packed in such a way as to guarantee:

1.3.7 Progress Reports to the LBTC

Reports on the status of the work covered by this contract should be sent to the LBTPO every two months. The Progress Report shall include an update of the initially proposed schedule (section 3.6.1 of the Proposal format).

2. Procedures

2.1 Acceptance

The Work shall be conditionally accepted by LBTC upon delivery and completion of the Work in a manner at that time satisfactory to LBTC. Final acceptance will be made subsequent to the installation into the Large Binocular Telescope or after a time not to exceed 90 days.

2.2 Technical Liaison

The Supplier shall provide access to all phases of the Work to the following LBTC Technical Representative(s):
   Gianpietro Marchiori
   European Industrial Engineering
   Via Torino #65 D/E
   30170 Mestre (VE)
   ITALY

   telephone: 39-041-531-7906
   telefax:   39-041-531-7757
   email:     eiedir@ve.nettuno.it

The Supplier shall maintain informal technical liaison with the LBT Project Technical Representative(s). These representative(s) shall be provided the following:

All workshop drawings regarding fabrication and construction must be submitted to the LBTC Technical Representative for approval before purchasing any materials and/or beginning any construction.

LBTC approval will cover only the functional and conceptual aspects of the design and will not cover the correctness of the dimensions and practicality of the machining. Approval of the drawings shall not indicate acceptance of the Work.

2.3 Technical Changes

All ECRs, NCRs, and Requests for Waivers or Deviations will be presented to the Technical Representative(s) for further evaluation, formulation of responses, and recommendations to the LBT Director.

2.3.1 Engineering Change Request

In the event that the Supplier deems it necessary to deviate from any specification or term of the Technical Specifications or the Proposal, the Supplier shall deliver to the Technical Representative(s) an Engineering Change Request (ECR) setting forth:

2.3.2 Non-Conformance Report (NCR)

The Supplier shall report all non-conformities from the Technical Specifications which occur during the manufacture, assembly, or testing at all levels of the Work. Each Non-Conformance-Report shall set forth the following:

2.3.3 Request for Waiver/Deviation

A Request for Waiver may be issued during the manufacturing, test or integration of a deliverable item to:

A granted waiver does not lead to changes of any approved and released documents. The Request for Waiver shall include:

It shall be accompanied by all documentation required by the LBT Corporation to judge the acceptability of the waiver. If any change in the schedule or performance are expected, these points shall be clearly addressed.

2.4 Point of Delivery

All documents shipped as a result of this Statement of Work shall be sent to the LBT Project Office:

   LBT Project Office/USA
   The University of Arizona
   Steward Observatory
   Tucson, AZ  85721-0065
   USA

All hardware shipped as a result of this Statement of Work shall be sent to the LBT Staging Area at the Base Camp of the Mount Graham International Observatory:


   Large Binocular Telescope Corporation
   MGIO Base Camp
   1480 W. Swift Trail
   Safford, AZ  85546-8053
   USA

3. Documents

3.1 Applicable Drawings and Documents

Document
Type
Drawing
CAN #
Revision
Date
Assembly / Part Name
Technical Specification 401e047c.doc
401e047c.htm
24 Nov 1999 Enclosure Cable Chain
Autocad Drawing310e001d.dwg 23 Nov 1999Utilities Cable Chain
Cable Chain Mounting
General Assembly
Autocad Drawing310e002d.dwg 23 Nov 1999Utilities Cable Chain
Cable Chain Mounting
Chain Guide Structure
Autocad Drawing310e003d.dwg 23 Nov 1999Utilities Cable Chain
Cable Chain Mounting
Towing Arm Structure
Autocad Drawing310e004b.dwg 23 Nov 1999Utilities Cable Chain
Cable Chain Mounting
Rotation Scheme

3.2 Reference Drawings and Documents

Document
Type
Drawing
CAN #
Revision
Date
Assembly / Part Name
Autocad Drawing215m009c.dwg 02 Apr 1999General Architecture
Building Section A-A
Autocad Drawing302m009b.dwg 12 Nov 1997Enclosure Structural
Structural Grid Lines at RA, R1, RB, Truss 1 & 2
Autocad Drawing407e001c.dwg 15 Jul 1997Telescope Special Utilities
Access to the Telescope
General Layout; 3D View
Autocad Drawing421e029d.dwg 08 Oct 1998Pier Construction Drawings
Ring Steel Structure
General Assembly
Autocad Drawing421e031c.dwg 16 Jun 1997Pier Construction Drawings
Ring Steel Structure
Supporting Arm
Autocad Drawing421e032d.dwg 08 Oct 1998Pier Construction Drawings
Ring Steel Structure
Mach. Inner Ring and Nelson Connector
Reference 001s006c.htm 02 Jun 1997 LBT Drawing Standards


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