Large Binocular Telescope Project

Attachment A to the RFP for the

ELEVATION PLATFORM AND WINDBRACING

STATEMENT OF WORK

September 1, 1997

TABLE OF CONTENTS

1. Description of Tasks

2. Procedures

3. Documents

================================================

1. Description of Tasks

1.1 Supply Description

1.1.1 Elevation Platform and Windbracing

This Statement of Work covers the manufacture of the Elevation Platform and Windbracing for the Large Binocular Telescope. These are the sections of the telescope elevation structure which bridge between the Elevation Rolling Sectors and the M1 Cells. These are special structures with tubular elements converging on common nodes with bolted flanges. The locations of the nodes are chosen to provide structural stiffness with the Rolling Sectors and M1 Cells and to clear the various optical paths of the telescope. The Supply includes: the preparation of shop drawings, the fabrication, the machining, the pre-assembly and the testing of the steel structure of the Elevation Platform and Windbracing.

1.1.2 Technical Specifications

The hardware will be manufactured in accordance with the Large Binocular Telescope Project's Technical Specification "401e030", entitled "Elevation Structure Windbracing Structure", revision "c", dated 04 August 1997; and in accordance with the applicable drawings listed below.

To simplify the preparation of Shop Drawings for the Windbracing Structure, LBTPO and EIE will provide detailed construction drawings for each of the complex nodes in the Windbracing Structure. These drawings will include the development of each node into sub-elements such as plates, reinforcements, bolts, etc. These drawings will also include the development of the pipes connecting the nodes. An example of these detailed drawings of a node has been provided as drawings 512e078, 512e079, 512e080 and 512e081.

1.1.3 Delivery Date

The preferred shipping date for the Elevation Platform and Windbracing is 1 April 1999.

The proposal should include a time line of the Supply activities.

1.1.4 Shipping

Packing for shipment is included in the Supply. Tranportation to the Telescope Pre-Erection site is not included in this Supply.

1.1.5 Technical Assistance during Telescope Pre-Erection.

The Pre-Erection of all major telescope components will be required at a "to be determined" location before erection of the telescope on Mt. Graham in Arizona. This method has been selected to ensure proper form, fit and functional operation of each and every component of the telescope, before crating and shipment to Arizona. The Pre-Erection activities have been described in general form in the Technical Specification "401e028" , entitled "Telescope Pre-Erection".

Technical assistance during Pre-Erection of the telescope at the "to be determined" factory location or during final installation on Mt. Graham is not included in this Statement of Work. The LBTC reserves the right to negotiate for such services at a later time.

1.2 Deliverable Hardware

Listed in the table below are all the hardware components to be delivered as part of this Statement of Work.

Line
Item
Quantity for
Delivery
Drawing
CAN #
Description of Hardware Item
1 1 511e002 Top Assembly of Vertical Windbracing
2 1 511e014 Central Assembly of Vertical Windbracing
3 2 511e009 Diagonal Assembly of Vertical Windbracing (L & R)
4 1 512e002 Horizontal Windbracing Front Beam
5 1 512e003 Horizontal Windbracing Back Beam
6 1 512e045 Derotators Platform Horizontal Windbracing
7 2 512e016 Diagonal Assemblies Horizontal Windbracing
8 1 512e018 Central Assembly Horizontal Windbracing
9 1 512e023 Assembly Pi13 - Pi90 Horizontal Windbracing
10 2 512e005 External Nodes Back Assembly Horizontal Windbracing
11 2 512e006 External Nodes Central Assembly Horizontal Windbracing
12 2 512e007 External Nodes Front Assembly Horizontal Windbracing
13 30 TBD Pipes
14 2 510e009
510e010
Nodes Pi26 and Pi27
15 TBD 512e047
512e052
512e064
etc.
Adjustment Shims
16 TBD N/A Bolts and Fasteners

Fasteners should be delivered with an excess over the required number. The excess should be 2% of the required number with a minimum of four fasteners for each size and length.

1.3 Deliverable Documents

Described in this section are all the manuals, plans, drawings and documentation that must be supplied as part of this Statement of Work. All documents shall be supplied in four (4) hard copies and one (1) digital copy.

Documentation packages, shall be supplied in support of the following functional activities:

1.3.1 Operations Manual

Prepare and deliver an Operations Manual that shall describe in detail the procedures needed to install correctly and safely. It shall at least:

1.3.2 Acceptance Plan

Prepare and submit for approval an Acceptance Plan describing test procedures and inspections that shall be performed prior to acceptance. The Acceptance Plan must be submitted to the Technical Representative for approval before starting the construction and materials purchase. The Technical Representative shall comment on the request within 15 days from the receipt, and in the event of no comment the request is to be considered approved.

The test and inspections shall include:

1.3.2.1 Test Procedures

The Test Procedures shall describe in detail all the necessary operations to perform verification through a test. A Test Procedure shall be produced for every verification test required and shall contain the following information:

The Test Procedure shall be submitted for review prior to performing the test and shall also be incorporated in the specific Test Report.

1.3.2.2 Test Reports

The Test Reports shall summarize the findings of the tests. The Test Report shall be submitted to the LBTC not later than 30 days after the test. A Test Report shall contain the following information:

1.3.3 Drawings

All drawings and relevant parts lists shall be prepared with AUTOCAD 12 or 13 or compatible format. Where practical all the AUTOCAD drawings produced should comply with the LBT Drawing Standards "001s006". All the workshop assembly and sub-assembly drawings as well as the "as-built" drawings shall include the following information:

1.3.3.1 Workshop Drawings

All the workshop drawings must be submitted to the Technical Representative for approval before starting the construction and materials purchase. The Technical Representative shall comment on the request within 15 days from the receipt, and in the event of no comment the request is to be considered approval.

1.3.3.2 As-Built Drawings

The LBTPO shall receive copies of the updated "as-built" drawings and documentation not later than 30 days after the completion of the acceptance tests, and at least 15 days prior to acceptance (see below).

1.3.4 Manufacturing Plan

Prepare and submit for approval a Manufacturing Plan that shall list all actions which are planned for manufacture, inspection and testing. The Manufacturing Plan should include a schedule of all activities (e.g. Pert chart) and should reference all relevant documents. Constraints on procurement or deliveries should be identified. The Manufacturing Plan must be submitted to the Technical Representative for approval before starting the construction and materials purchase. The Technical Representative shall comment on the request within 15 days from the receipt, and in the event of no comment the request is to be considered approved.

1.3.5 Progress Reports to the LBTC

Reports on the status of the work covered by this contract should be sent to the LBTPO every three months. The Progress Report shall include an update of the initially proposed schedule (section 3.6.1 of the Proposal format).

2. Procedures

2.1 Acceptance

The Work shall be conditionally accepted by LBTC upon delivery and completion of the Work in a manner at that time satisfactory to LBTC. Final acceptance will be made subsequent to the installation into the Large Binocular Telescope structure during factory Pre-Erection, or after a time not to exceed 120 days from the completion of the Work.

2.2 Technical Liaison

The Supplier shall provide access to all phases of the Work to the following LBTC Technical Representative(s):
   Gianpietro Marchiori
   European Industrial Engineering
   Via Torino #65 D/E
   30170 Mestre (VE)
   ITALY

   telephone: 39-41-531-7906
   telefax:   39-41-531-7757
   email:     eiedir@ve.nettuno.it

The Supplier shall maintain informal technical liaison with the LBT Project Technical Representative(s). These representative(s) shall be provided the following:

All workshop drawings, parts lists and manufacturing plans must be submitted to the LBTC Technical Representative for approval before purchasing any materials and/or beginning any construction.

LBTC approval will cover only the functional and conceptual aspects of the design and will not cover the correctness of the dimensions and practicality of the machining. Approval of the drawings shall not indicate acceptance of the Work.

2.3 Technical Changes

All ECRs, NCRs, and Requests for Waivers or Deviations will be presented to the Technical Representative(s) for further evaluation, formulation of responses, and recommendations to the LBT Director.

2.3.1 Engineering Change Request

In the event that the Supplier deems it necessary to deviate from any specification or term of the Technical Specifications or the Proposal, the Supplier shall deliver to the Technical Representative(s) an Engineering Change Request (ECR) setting forth:

2.3.2 Non-Conformance Report (NCR)

The Supplier shall report all non-conformities from the Technical Specifications which occur during the manufacture, assembly, or testing at all levels of the Work. Each Non-Conformance-Report shall set forth the following:

2.3.3 Request for Waiver/Deviation

A Request for Waiver may be issued during the manufacturing, test or integration of a deliverable item to:

A granted waiver does not lead to changes of any approved and released documents. The Request for Waiver shall include:

It shall be accompanied by all documentation required by the LBT Corporation to judge the acceptability of the waiver. If any change in the schedule or performance are expected, these points shall be clearly addressed.

2.4 Point of Delivery

All documents shipped as a result of this Statement of Work shall be sent to the LBT Project Office:
   LBT Project Office/USA
   The University of Arizona
   Steward Observatory
   Tucson, AZ  85721-0065
   USA

The arrangements for packing and delivery of hardware will be communicated to the Supplier through a letter from the LBTPO.

3. Documents

3.1 Applicable Drawings and Documents

Document
Type
Drawing
CAN #
Revision
Date
Assembly / Part Name
Technical Specification 401e030c.doc
401e030c.htm
04 August 1997 Elevation Structure Windbracing Structure
Autocad Drawing510e000b.dwg 29 May 1997Elevation Structure Assembly
Windbracing Structure
General Assembly Unifilar View
Autocad Drawing510e001c.dwg 30 May 1997Elevation Structure Assembly
Vert. Central Windb. Internal Nodes
Node Pi 01
Autocad Drawing510e002b.dwg 29 May 1997Elevation Structure Assembly
Vert. Central Windb.- Internal Nodes
Node Pi 02
Autocad Drawing510e003c.dwg 30 May 1997Elevation Structure Assembly
Vert. Central Windb. Internal Nodes
Node Pi 03
Autocad Drawing510e004b.dwg 30 May 1997Elevation Structure Assembly
Vert. Central Windb. Internal Nodes
Node Pi 04
Autocad Drawing510e005b.dwg 30 May 1997Elevation Structure Assembly
Vert. Central Windb. Internal Nodes
Node Pi 05
Autocad Drawing510e006b.dwg 30 May 1997Elevation Structure Assembly
Vert. Central Windb. Internal Nodes
Node Pi 06
Autocad Drawing510e009c.dwg 30 May 1997Elevation Structure Assembly
Vert. Central Windb. Internal Nodes
Node Pi 26
Autocad Drawing510e010b.dwg 30 May 1997Elevation Structure Assembly
Vert. Central Windb. Internal Nodes
Node Pi 27
Autocad Drawing510e011b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Windbracing External Nodes
Node Pe 09
Autocad Drawing510e012b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Central Windb. Internal Nodes
Node Pe 10
Autocad Drawing510e013b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Central Windb. Internal Nodes
Node Pe 11
Autocad Drawing510e014b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Central Windb. Internal Nodes
Node Pe 04
Autocad Drawing510e016b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Windbracing External Nodes
Node Pe 06
Autocad Drawing510e017b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Windbracing External Nodes
Node Pe 05
Autocad Drawing510e019b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Windbracing Internal Nodes
Node Pi 19
Autocad Drawing510e020b.dwg 30 May 1997Elevation Structure Assembly
Vert. Central Windb. Internal Nodes
Node Pi 18
Autocad Drawing510e022b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Central Windb. Internal Nodes
Node Pi 15
Autocad Drawing510e023b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Central Windb. Internal Nodes
Node Pi 17
Autocad Drawing510e024b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Central Windb. Internal Nodes
Node Pi 13
Autocad Drawing510e025b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Central Windb. Internal Nodes
Node Pi 16
Autocad Drawing510e026b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Central Windb. Internal Nodes
Node Pi 07 - Pi 43
Autocad Drawing510e027c.dwg 30 Jul 1997Elevation Structure Assembly
Horiz. Central Windb. Internal Nodes
Node Pi 09
Autocad Drawing510e028c.dwg 30 Jul 1997Elevation Structure Assembly
Horiz. Central Windb. Internal Nodes
Node Pi 10
Autocad Drawing510e029b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Central Windb. Internal Nodes
Node Pi 14
Autocad Drawing510e030b.dwg 30 May 1997Elevation Structure Assembly
Horiz. Central Windb. Internal Nodes
Node Pi 11 - Pi 44
Autocad Drawing511e000c.dwg 16 Jun 1997Vertical Central Bracing
Internal Nodes
Unifilar View
Autocad Drawing511e002c.dwg 25 Jun 1997Vertical Central Bracing
Top Assembly
Autocad Drawing511e009c.dwg 25 Jun 1997Vertical Central Bracing
Diagonal Assembly Side "L"
Autocad Drawing511e014c.dwg 25 Jun 1997Vertical Central Bracing
Central Assembly
Autocad Drawing512e000c.dwg 16 Jun 1997Horizontal Bracing
Unifilar View
Horizontal Platform
Autocad Drawing512e001c.dwg 16 Jun 1997Horizontal Bracing
Internal Nodes
Unifilar View
Autocad Drawing512e002d.dwg 30 Jul 1997Horizontal Bracing
Front Beam
Autocad Drawing512e003c.dwg 25 Jun 1997Horizontal Bracing
Back Beam
Autocad Drawing512e004c.dwg 16 Jun 1997Horizontal Bracing
External Nodes
Unifilar View
Autocad Drawing512e005c.dwg 25 Jun 1997Horizontal Bracing
External Nodes
Back Assembly Side "L"
Autocad Drawing512e006c.dwg 25 Jun 1997Horizontal Bracing
External Nodes
Central Assembly Side "L"
Autocad Drawing512e007c.dwg 25 Jun 1997Horizontal Bracing
External Nodes
Front Assembly Side "L"
Autocad Drawing512e011c.dwg 16 Jun 1997Horizontal Bracing
Lateral Back Beam Side "L"
Sheet 1/2
Autocad Drawing512e015c.dwg 16 Jun 1997Horizontal Bracing
Lateral Front Beam Side "L"
Sheet 1/2
Autocad Drawing512e016c.dwg 25 Jun 1997Horizontal Bracing
Diagonal Assembly Side "L"
Autocad Drawing512e018d.dwg 25 Jun 1997Horizontal Bracing
Central Assembly
Autocad Drawing512e023c.dwg 25 Jun 1997Horizontal Bracing
Assembly Pi 13 - Pi 90
Autocad Drawing512e026c.dwg 16 Jun 1997Horizontal Bracing
Internal Nodes
Unifilar View
Autocad Drawing512e039d.dwg 30 Jul 1997Horizontal Bracing
Front Beam
Sheet 1/3
Autocad Drawing512e042c.dwg 16 Jun 1997Horizontal Bracing
Back Beam
Sheet 1/2
Autocad Drawing512e045c.dwg 16 Jun 1997Horizontal Bracing
Rotators Structure
Sheet 1/5
Autocad Drawing512e046c.dwg 16 Jun 1997Horizontal Bracing
Lateral Back Beam Side "L"
Adjustment Flange 1-2-3-4 Sh. 2/2
Autocad Drawing512e047c.dwg 16 Jun 1997Horizontal Bracing
Lateral Front Beam Side "L"
Flange 5 and Adjustments Sh. 2/2
Autocad Drawing512e048c.dwg 16 Jun 1997Horizontal Bracing
Back Beam
Drilling Flange and Adjst. Sh. 2/2
Autocad Drawing512e049c.dwg 16 Jun 1997Horizontal Bracing
Front Beam
Details and Sections Sh. 2/3
Autocad Drawing512e051d.dwg 16 Jun 1997Horizontal Bracing
Rotators Structure
Sections Sh. 2/5
Autocad Drawing512e052c.dwg 16 Jun 1997Horizontal Bracing
Front Beam
Adjustment Flange 1 to 8 Sh. 3/3
Autocad Drawing512e063e.dwg 15 Jul 1997Horizontal Bracing
Rotators Structure
Sections - Views and Flanges Sh. 3/5
Autocad Drawing512e064c.dwg 16 Jun 1997Horizontal Bracing
Rotators Structure
Adjustments Sh. 4/5
Autocad Drawing512e065c.dwg 16 Jun 1997Horizontal Bracing
Rotators Structure
Details Sh. 5/5
Autocad Drawing512e066d.dwg 15 Jul 1997Horizontal Bracing
Rotators Structure
Floor Plate
Autocad Drawing512e078b.dwg 16 Jun 1997Horizontal Bracing
Construction Assembly Sheet 1/4
Autocad Drawing512e079b.dwg 16 Jun 1997Horizontal Bracing
Details Sheet 2/4
Autocad Drawing512e080b.dwg 16 Jun 1997Horizontal Bracing
Details Sheet 3/4
Autocad Drawing512e081b.dwg 16 Jun 1997Horizontal Bracing
Details Sheet 4/4
Autocad Drawing513e002d.dwg 15 Jul 1997Central Structure
Rotators Structure
Orthogonal View
Autocad Drawing513e003d.dwg 15 Jul 1997Central Structure
Rotators Structure
Plan View
Autocad Drawing513e004c.dwg 02 Jun 1997Central Structure
Rotators Structure
Details
Autocad Drawing513e005c.dwg 16 Jun 1997Central Structure
Rotators Structure
Rotator Supp. Lower Back Beam

3.2 Reference Drawings and Documents

Document
Type
Drawing
CAN #
Revision
Date
Assembly / Part Name
Autocad Drawing406e002a.dwg 20 May 1997Central Structure
Hydraulic Utilities
Dynamic Balancing System
Autocad Drawing407e001c.dwg 15 Jul 1997Telescope Special Utilities
Access to the Telescope
General Layout; 3D View
Autocad Drawing407e002c.dwg 15 Jul 1997Telescope Special Utilities
Access to the Telescope
General Layout; Orthogonal Views
Autocad Drawing514e003c.dwg 30 Jul 1997Rolling Sectors
General Mount of C-Rings "L" and "R"
Autocad Drawing514e004d.dwg 30 Jul 1997Rolling Sectors
General Assembly of C-Ring "L"
Autocad Drawing514e024b.dwg 30 Jul 1997Rolling Sectors
C-Ring "R" Carpentry
Rolling Sector Structure sh.1/3
Autocad Drawing721e003a.dwg 04 Jun 1997M1 Cell Structure
M1 Cell Interface - Sheet 1/2
Autocad Drawing721e004a.dwg 04 Jun 1997M1 Cell Structure
M1 Cell Interface - Sheet 2/2
Autocad Drawing721a011d.dwg 11 Aug 1996M1 Cell Structure
Interfaces to El. Structure
Technical Specification 401e028e.doc
401e028e.htm
01 Sep 1997 Telescope Pre-Erection
Reference 001s006c.htm 02 Jun 1997 LBT Drawing Standards


Previous Page
Last modified: Mon Sep 1 11:20:44 1997