Large Binocular Telescope Project

Attachment A to the RFP for the

Telescope Packing & Transportation

STATEMENT OF WORK

Revised April 26, 2001

TABLE OF CONTENTS

1. Description of Tasks

2. Procedures

3. Documents

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1. Description of Tasks

1.1 Supply Description

1.1.1 Telescope Packing & Transportation

The Large Binocular Telescope (LBT) structure is composed of many very large sub-assemblies which have correspondingly large weight (up to 56 metric tons) and volumes (up to 160 cubic meters). These major components have been fabricated in steel carpentry and worked with machine tools. The Telescope also includes a complement of auxiliary equipment such as mechanical, electrical, hydraulic, etc., for a total of more than 750 metric tons to be transported. All the sub-assemblies and auxiliary equipment are presently being assembled at Ansaldo Energia's workshop in Milan, Italy, where the fabrication tasks are nearing completion and the pre-erection activities of the Telescope are underway. This Supply includes the packing of the Telescope components, parts, auxiliary equipment and the door-to-door transportation of all related items from Milan, Italy to several destinations in the USA. The majority of the parts will be delivered to the Mount Graham International Observatory (MGIO) base camp near Safford, Arizona (see other destinations listed below).

The Supplier selected for the activities of Telescope Packing & Transportation will have to withdraw the above-mentioned material at Ansaldo's works in Milan, to pack it in adequate boxes and/or containers for shipping, to transport it to Safford, Arizona (or other destinations), and to unload it at the observatory base camp at the foot of Mount Graham. The Azimuth Ring Sectors which make up the base of the Telescope structure will be transported directly to the summit of Emerald Peak where the telescope enclosure is located.

1.1.2 Technical Specifications

The Telescope hardware will be packed and transported in accordance with the Large Binocular Telescope Project's Technical Specification 401e049, entitled "Packing and Transport", revision "e", dated 22 January 2001; and in accordance with the applicable drawings listed below.

1.1.3 Shipping Date

The estimated starting date for the packing and transportation activities is 20 August 2001. Because of limited space on the Ansaldo factory floor, not all of the parts of the telescope can be packed at once. The final group of items including the two large Mirror Cells, the Dummy Mirror Cell and the Aluminzing Bell Jar should be ready for packing and transportation on 8 October 2001.

Since there has been a delay in the preparation of the telescope components, it will not be possible to transport large pieces to the top of Mt. Graham because of winter weather. Therefore, only the sectors of the Azimuth Ring (Items 1.x) will be delivered to the top of Mt. Graham. The remaining pieces can be packed and sent to the harbor in an efficient manner consistent with the wide-load transportation and the scheduling of the ship. Other pieces previously destined for the top of Mt. Graham will now be delivered to the Safford Base Camp.

Our concept is to pack the Azimuth Ring sectors (Items 1.x) in containers as soon as they are available for packing. They should be shipped immediately to Arizona via the first available ship (Genoa to Houston). Only the Azimuth Ring sectors and their associated hardware require an urgent delivery to Mt. Graham.

The proposal should include a timeline of the Supply activities including packing, delivery to the harbor in Italy, ocean transportation, and delivery to Safford, Arizona.

We are also willing to entertain alternate bids which only include transportation from Milan to Houston.

1.1.4 Insurance

The Supplier should obtain insurance on each of the telescope components during all phases of the packing and transportation. The estimated replacement value of each item has been calculated based on an average cost per weight in the production of the telescope. Please list the insurance costs as separate items from the price of the main supply.

1.2 Hardware to be Transported

Listed in the attached table 401e050 , entitled "Packing and Transport / List of Items", revision "f" dated 26 April 2001, are all the hardware components to be transported as part of this Supply. (Dimensional changes and new entries since revision "e" have been marked on the list.) Drawings are supplied for all the pieces that require customized packing. Several of the larger pieces have pre-defined lifting points that must be attached and utilized for each handling operation.

1.3 Deliverable Documents

Described in this section are all the plans, invoices, and documentation that must be supplied as part of this Statement of Work. All documents shall be supplied in three (3) hard copies and one (1) digital copy.

1.3.1 Shipping Documents

Documentation packages, shall be supplied in support of each shipment:

Subject to the agreement of the Supplier, the LBT Project Office plans to prepare the Commercial Invoices for each group of items in the attached list 401e050 when that group is scheduled for departure. A sample Commercial Invoice is attached as 003s500.

Packing Lists, Container Labels, Bills of Lading and Certificates of Insurance will be prepared by the Supplier in accordance with industry standards and the attached Technical Specification 401e049.

The Supplier will obtain all necessary Transportation Permits. The Supplier will be also responsible for coordinating the transportation with local and state officials to ensure that the movement of the large pieces will meet local, state and federal regulations. LBTC will not be liable for any infractions thereof.

The Supplier will coordinate with the LBT Project Office and/or their Technical Representative to develop a procedure for the pre-shipping inspection which leads to a Shipping Release and for the subsequent post-arrival inspection which leads to the Arrival Inspection Report. These inspections are described briefly in the attached Technical Specification 401e049.

1.3.2 Storage and Shipping Plan

Prepare a storage/shipping plan and submit it to the Technical Representative(s) for approval. The plan should provide detailed instructions regarding packing, unpacking and handling.

All steel structures and equipment shall be packed in such a way as to guarantee:

1.3.3 Progress Reports to the LBT

Reports on the status of the work covered by this contract should be sent to the LBTPO twice every month. The Progress Report shall include an update of the initially proposed schedule.

2. Procedures

2.1 Acceptance

The Work shall be conditionally accepted by LBTC upon delivery and completion of the Work in a manner at that time satisfactory to LBTC. Final Acceptance shall be subject to the completion of the Arrival Inspection Report and other relevant documents.

2.2 Technical Liaison

The Supplier shall provide access to all phases of the Work to the following LBTC Technical Representative(s):
   Gianpietro Marchiori
   European Industrial Engineering
   Via Torino #65 D/E
   30170 Mestre (VE)
   ITALY

   telephone: 39-041-531-7906
   telefax:   39-041-531-7757
   email:     eiedir@ve.nettuno.it

The Supplier shall maintain informal technical liaison with the LBT Project Technical Representative(s). These representative(s) shall be provided the following:

2.3 Technical Changes

All ECRs, NCRs, and Requests for Waivers or Deviations will be presented to the Technical Representative(s) for further evaluation, formulation of responses, and recommendations to the LBT Director.

2.3.1 Engineering Change Request

In the event that the Supplier deems it necessary to deviate from any specification or term of the Technical Specifications or the Proposal, the Supplier shall deliver to the Technical Representative(s) an Engineering Change Request (ECR) setting forth:

2.3.2 Non-Conformance Report (NCR)

The Supplier shall report all non-conformities from the Technical Specifications or damage which occur during the packing, or transportation. Each Non-Conformance-Report shall set forth the following:

2.4 Importation Liaison

2.4.1 Duty Free Importation

Duty free importation of the Large Binocular Telescope into the United States, was approved by Congress in August 1996 and finally initialized through U. S. Customs in January 1998, according to the documentation submitted by Suarez International Inc., U.S. Customs Broker, on November 26, 1997.

Please note that Public Law 104-295 states the following:

"In general. -- The Secretary of the Treasury is authorized and directed to admit free of duty ...... the large binocular components, parts, and equipment provided by the Arcetri Astrophysical Observatory and the Max Planck Institute for use by the Steward Observatory of the University of Arizona."

Accordingly, each and every set of LBT documentation for hardware shipments that will be prepared for transportation to the United States should officially be routed through LBT Project Office/Italy at the Arcetri Astrophysical Observatory. In addition, it will be mandatory to incorporate the LBT Project Office/USA at the Steward Observatory of the University of Arizona into the consignee address for the Commercial Invoices and the Bills of Lading that will accompany each and every subset of hardware that will be coming into the United States.

2.4.2 LBT Representative

The LBT Project Office Representative for customs and importation issues will be:
   Mr. Sam Clapp
   LBT Project Office/USA
   Steward Observatory
   Tucson, AZ 85721-0065
   USA

   telephone: 1-520-621-3502
   telefax:   1-520-626-9333
   email:     sclapp@as.arizona.edu

2.4.3 US Customs Clearance

Documentation for the U.S. Customs clearance must be handled through:
   Suarez International, Incorporated
   U.S. Customs Brokers
   Tucson, AZ 85732
   USA

   telephone: 1-520-573-8399
   telefax:   1-520-573-8394
   email:     ssuarez@flash.net

2.4.4 Shipper and Ultimate Consignee

The Shipper's Name will be:
   LBT Project Office/Italy
   Osservatorio Astrofisico di Arcetri
   Largo Enrico Fermi 5
   50125 Firenze
   ITALY

The Ultimate Consignee's Name will be:

   LBT Project Office/USA
   Steward Observatory
   The University of Arizona
   Tucson, AZ 85721-0065
   USA

   telephone: 1-520-626-5231
   telefax:   1-520-626-9333

2.5 Point of Shipment

All hardware shipped as a result of this Statement of Work shall be packed and transported from the following location as indicated in the specification:
   Ansaldo Energia S.p.A.
   Viale Sarca 336
   20126 Milano
   ITALY

An overhead crane is available at Ansaldo for assistance in the packing and loading operations. Ansaldo will supply trained personnel for the operation of the crane and for the complex handling of the large pieces of the telescope. Because of limited space on the Ansaldo factory floor, not all of the parts of the telescope can be packed at once. Packing and loading operations must proceed in parallel with the disassembly of the telescope structure. These packing and loading operations require coordination with Ansaldo to assure an efficient packing process.

Ansaldo will provide:

2.6 Points of Delivery

2.6.1 Document Delivery

All documents shipped as a result of this Statement of Work shall be sent to the LBT Project Office:
   LBT Project Office/USA
   The University of Arizona
   Steward Observatory
   Tucson, AZ  85721-0065
   USA

   telephone: 1-520-626-5231
   telefax:   1-520-626-9333
   email:     cevans@as.arizona.edu

2.6.2 Hardware Delivery

All hardware shipped as a result of this Statement of Work shall be sent to one of the following locations as indicated in the Technical Specification 401e049 and the List of Items 401e050:
  1. the LBT staging area at the base camp of the Mount Graham International Observatory:
       Large Binocular Telescope Corporation
       Mt. Graham International Observatory base camp
       1480 W. Swift Trail (on AZ Highway 366)
       Safford, AZ  85546-8053
       USA
    

    No facilities are available at the MGIO base camp for the unloading of large or heavy containers (A small portable crane is capable of unloading containers weighing less than 12 metric tons.). The Supplier shall be responsible for making all arrangements associated with equipment to be used during unloading of the trucks. Sufficient laydown space is available to store any of the telescope components.

  2. the LBT Telescope Enclosure at the Mount Graham International Observatory on the summit of Emerald Peak:
       Large Binocular Telescope Enclosure
       Mt. Graham International Observatory
       Swift Trail (27 miles beyond the base camp)
       Safford, AZ  85546-8053
       USA
    

    A 55 metric ton overhead crane is available to unload items from trucks inside the lower fixed building of the telescope enclosure. The doorway to this enclosure is 24 feet (7.31 meters) wide and 34 feet (10.36 meters) high. The 27-mile road to the telescope site is comprised of 18 miles of winding asphalt two-lane road, 7 miles of compacted dirt road with widths from 22-feet to 14-feet, and a two mile 14-foot wide one lane road. The 27-mile road is limited under normal circumstances to a 40-foot rig with no extended cabs. Any load over 40-feet must have a pilot car, and any load over 40-feet and considered a wide load must meet Arizona Department of Transportation regulations. This will require a front and rear pilot car and a local/state law enforcement escort. Only drivers with mountain experience will be allowed to haul loads to the telescope site.

  3. the Steward Observatory Mirror Laboratory in Tucson
       Large Binocular Telescope Corporation
       Steward Observatory Mirror Laboratory
       927 National Champion Drive
       Tucson, AZ 85721-0061
       USA
    

    A 50 metric ton overhead crane is available to unload Mirror Cells from trucks outside the building. Advance notice (1 week) is required to reserve turning space in the adjacent University parking lot.

  4. the TBD warehouse in Columbus, OH:
       Large Binocular Telescope Corporation
       c/o Ohio State University Dept of Astronomy
       TBD location
       Columbus, OH
       USA
    

    While the precise facility to be used for Bell Jar integration in Columbus has yet to be confirmed, we anticipate that no facilities will be available for unloading. The probable location is a hangar near the Columbus International Airport. The Supplier shall be responsible for arranging the equipment required for unloading from the trucks.

3. Documents

3.1 Applicable Drawings and Documents

Document
Type
Drawing
CAN #
Revision
Date
Assembly / Part Name
Technical Specification 401e049e.doc
401e049e.htm
22 Jan 2001 Packing and Transport
Technical Specification 401e050f.xls
401e050f.htm
26 April 2001 Packing Transport / List of Items
Autocad Drawing 400e056a.dwg
400e057a.dwg
400e058a.dwg
400e059a.dwg
400e060a.dwg
400e061a.dwg
400e062a.dwg
400e063a.dwg
400e064a.dwg
400e065a.dwg
400e066a.dwg
400e067a.dwg
400e068a.dwg
400e069a.dwg
400e070a.dwg
400e071a.dwg
400e072a.dwg
400e073a.dwg
400e074a.dwg
400e075a.dwg
400e076a.dwg
400e077a.dwg
400e078a.dwg
400e079a.dwg
400e080a.dwg
400e081a.dwg
400e082a.dwg
400e083a.dwg
400e084a.dwg
400e085a.dwg
400e086a.dwg
400e087a.dwg
400e088a.dwg
400e089a.dwg
400e090a.dwg
400e091a.dwg
400e092a.dwg
400e093a.dwg
400e094a.dwg
400e095a.dwg
400e096a.dwg
400e097a.dwg
400e098a.dwg
400e099a.dwg
Azimuth Transport Drawings
see 401e050 for item names
Autocad Drawing 500e080a.dwg
500e081b.dwg
500e082a.dwg
500e083a.dwg
500e084b.dwg
500e085b.dwg
500e086a.dwg
500e087a.dwg
500e088a.dwg
500e089a.dwg
500e090a.dwg
500e091a.dwg
500e092a.dwg
500e093a.dwg
500e094a.dwg
500e095a.dwg
500e096a.dwg
500e097a.dwg
500e098a.dwg
500e099a.dwg
500e100a.dwg
500e101a.dwg
500e102a.dwg
500e103a.dwg
500e104a.dwg
500e105a.dwg
500e106a.dwg
500e107a.dwg
500e108a.dwg
500e109a.dwg
500e110a.dwg
500e111a.dwg
500e112a.dwg
500e113a.dwg
500e114a.dwg
500e115a.dwg
500e116a.dwg
500e117a.dwg
500e118a.dwg
500e119a.dwg
500e120a.dwg
500e121a.dwg
500e122a.dwg
500e123a.dwg
500e124b.dwg
500e125a.dwg
500e126a.dwg
500e127a.dwg
500e128a.dwg
500e129a.dwg
500e130a.dwg
500e131a.dwg
500e132a.dwg
500e133a.dwg
500e134a.dwg
500e135a.dwg
500e136a.dwg
500e137a.dwg
500e138a.dwg
500e139a.dwg
500e140a.dwg
500e141a.dwg
500e142a.dwg
500e143a.dwg
500e144a.dwg
500e145a.dwg
500e146a.dwg
500e147a.dwg
500e148a.dwg
500e149a.dwg
500e150a.dwg
500e151a.dwg
500e152a.dwg
500e153a.dwg
500e154b.dwg
500e155a.dwg
500e156a.dwg
500e157a.dwg
500e168a.dwg
500e169a.dwg
500e170a.dwg
500e171a.dwg
500e172a.dwg
500e173a.dwg
500e174a.dwg
500e175a.dwg
500e176a.dwg
500e177a.dwg
500e178a.dwg
500e179a.dwg
500e180a.dwg
500e181a.dwg
500e182a.dwg
500e183a.dwg
500e184a.dwg
500e185a.dwg
500e186a.dwg
500e187a.dwg
500e188a.dwg
500e189a.dwg
500e190a.dwg
500e191a.dwg
500e192a.dwg
500e193a.dwg
500e194a.dwg
500e195a.dwg
500e196a.dwg
500e197a.dwg
500e198a.dwg
500e199a.dwg
500e200a.dwg
Elevation Transport Drawings
see 401e050 for item names
Autocad Drawing 541x002b.dwg
822x006b.dwg
440x896a.dwg
721x247c.dwg
676a000a.dwg
821x011b.dwg
821x013b.dwg
821x014d.dwg
821x015d.dwg
821x016b.dwg
Additional Drawings
see 401e050 for item names

3.2 Reference Drawings and Documents

Document
Type
Drawing
CAN #
Revision
Date
Assembly / Part Name
Autocad Drawing407e001c.dwg 15 Jul 1997Telescope Special Utilities
Access to the Telescope
General Layout; 3D View


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